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News
The Reflow Soldering Process – A Complete Guide for SMT Beginners
For those new to surface-mount technology (SMT), few processes seem as mysterious as reflow soldering. Components are placed on a board covered with sticky solder paste, the board enters a long oven, and moments later – perfectly soldered joints emerge. But what actually happens inside that oven? Why do some boards come out with bridges or tombstoned components? This article provides a complete, beginner-friendly guide to the reflow soldering process. We will explain the four stages of a reflow profile, the role of solder paste flux, how to choose the right profile for your product, and the most common defects and how to prevent them. Whether you are setting up your first SMT line or training new operators, this guide will give you a solid foundation.
11
2026
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05
Pick-and-Place Nozzle Maintenance – The Most Overlooked Cause of Placement Defects
When a pick-and-place machine starts producing defects—missing components, skewed placements, or tombstoning—the first instinct is often to blame the feeder, the vision system, or the PCB itself. However, in many cases, the true culprit is smaller and easier to fix: the nozzle. Nozzles are the “fingertips” of the placement machine, directly contacting every component. They are exposed to solder paste residue, dust, and mechanical wear, yet they are often the least maintained component on an SMT line. This article explains why nozzle maintenance is critical, how to identify common problems, and provides step-by-step procedures for cleaning, inspecting, and replacing nozzles. A few minutes of daily nozzle care can reduce placement defects by 50% or more.
09
Inside ETON's Core Technologies – What Makes a Domestic Pick-and-Place Machine Truly Competitive
In the world of surface-mount technology (SMT), the gap between domestic and imported pick-and-place machines has narrowed dramatically over the past decade. At the forefront of this transformation is Shenzhen ETON Automation Equipment Co.,LTD., a company that has achieved what many thought impossible: developing domestically produced placement machines that rival or exceed imported alternatives in speed, precision, and reliability. But what exactly is inside a ETON machine that enables this performance? This article takes a deep technical dive into ETON's core technologies – from linear magnetic levitation drives to intelligent vision systems, from independent R-axis control to the patented "group pick and group place" architecture. We’ll explain how these innovations improve production efficiency and how ETON has achieved over 95% self-sufficiency in critical components. Whether you are a process engineer evaluating equipment or a technical decision-maker, this inside look will help you understand what sets ETON apart.
07
Troubleshooting Common Pick-and-Place Defects – A Practical Guide for SMT Engineers
This article provides a systematic, practical guide to diagnosing and resolving the most common pick-and-place-related defects. Based on real-world case studies from contract manufacturers and high-volume lines, we will walk through each defect type, its probable causes, and step-by-step corrective actions. By the end, you will have a troubleshooting framework that reduces downtime and improves first-pass yield.
22
04
The Next Decade of Placement – AI-Driven Process Control, Inline 3D Inspection Integration, and Autonomous SMT Lines
The future of SMT assembly is shifting from reactive control to predictive and autonomous operation. By combining AI-driven process optimization, inline 3D inspection (SPI & AOI), and closed-loop control, modern pick-and-place lines can detect, predict, and correct issues in real time. This not only reduces defects and downtime but also enables the transition toward fully autonomous, “lights-out” SMT production.
14
Beyond the Basics – Advanced Feeder Technologies & Smart Line Optimization for High-Mix SMT Assembly
In modern SMT manufacturing, the key challenge is no longer placement speed, but flexibility. With high-mix, low-to-medium volume (HMLV) production becoming standard, frequent changeovers and diverse components put pressure on efficiency and quality. The main bottleneck lies in feeder systems and line management, not the placement machine itself. By adopting advanced feeder technologies and smart line optimization strategies, manufacturers can significantly improve overall equipment effectiveness (OEE).
13