Driven by the explosive growth of the LED terminal lighting application market, lighting companies have entered a period of high demand for automated production lines. Under this background, LED lighting automation equipment companies will undoubtedly bring Favorable situation.
High-tech LED Research Institute (GGII) data show that in 2017, China's LED lighting automation production is expected to account for more than 30%, and the equipment market will reach about 600 million yuan.
Recently, the Golden Globe Award Ceremony for Advanced Technology was successfully concluded in Shenzhen Convention and Exhibition Center. Zhongwei Optoelectronics’ ZWL-A1200 distributed LED lighting intelligent production line won the Golden Globe Award. Tong Automation HT-XF second-generation electronic feeder high-speed placement machine won the finalist award.
For this award-winning product, Zhang Jiuliu, general manager of Zhongwei Optoelectronics, introduced that ZWL-A1200 can realize fully automated assembly of LED lamps. The line body can be customized according to the structure and technology of the different LED bulbs. The assembly method and the reasonable layout of the production line make the whole line layout reasonable and different types of bulb lamps can be produced on the same production line.
“The monthly average production capacity of this production line>600,000 pieces (calculated based on 22 hours of work per day), and only 7-8 manual labors are required to ensure the stability and consistency of product quality; in addition, the production line The unique flexible line body design can realize shutdown without stopping production. "Zhang Jiuliu said.
It is understood that in the traditional LED lamp assembly process, there are nearly 20 processes such as assembling various kits, welding of power supply parts, and packaging of finished products, which need to be completed manually, which takes a lot of time and severely restricts the LED Increase in the production capacity of lamps.
Cost control can be said to be an important key word in the manufacturing industry. In the case of increasingly fierce competition in the LED lighting market, in order to control costs, the introduction of an automated production line of LED lamps is a key means for a company to win, and it can not only solve the problem of corporate products Quality issues can further reduce production costs and enhance product competitiveness.
“In the past five years, labor costs in China have risen by an average of 10% per year. To cope with this manufacturing problem, we must implement machine substitution. "Xuanshuo Optoelectronics Chairman Zhao Yutao believes that the introduction of automated production lines has become a rigid demand in the market.
At present, judging from the equipment launched by Xuanshuo Optoelectronics, the company has also introduced a high-precision and high-flexible robot structure to ensure positioning accuracy and compatibility. The system adopts a distributed sensing structure and the entire process parameters on site are available. Realize system acquisition and comprehensive processing capabilities.
“In the future, using the support of big data to provide automation and intelligence of the entire production has been the goal of Xuanshuo Optoelectronics. "Zhao Yutao pointed out.
It is foreseeable that the use of automation, scale and standardization to achieve lean production, reduce costs, increase market competitiveness, and standardize industry quality will all point the way for the future development of the LED lighting industry.
At present, the domestic LED industry's midstream package has basically achieved automated production, and the automation and intelligence of downstream applications will also be accompanied by more enterprise investment, and finally achieve the realization of "Made in China" sublimated to" China Intelligent manufacturing”.
