Cost-effective LED chip mounter production line configuration scheme
Published Time:
2021-08-03
The SMT production process generally involves three steps: solder paste printing, LED chip mounting (SMT chip mounting), and reflow soldering. Improved SMT production line efficiency is the result of the coordinated operation of all equipment on the line. Good line configuration not only reduces production costs and labor, but also significantly improves production line efficiency. Shenzhen Eitong will now recommend a production line configuration for a high-speed LED chip mounter.
The SMT production process generally involves three steps: solder paste printing, LED placement using an LED placement machine (SMT placement machine), and reflow soldering using a reflow soldering machine. Improved SMT production line efficiency is the result of the coordinated operation of all equipment on the line. A good line configuration not only reduces production costs and labor but also significantly improves production line efficiency. Below, Shenzhen E-Tong recommends a production line configuration for a high-speed LED placement machine.
The equipment used in this economical production line configuration mainly includes: a semi-automatic printer, a connecting table, LED placement machine (high-speed placement machine), reflow soldering machine, and workbench. The LED placement machine HT-XF is Shenzhen E-Tong's latest high-speed placement machine specifically for the lighting industry. Its theoretical peak output is 150,000-170,000 components per hour, with an actual achievable output of 130,000-150,000 components per hour.
The HT-XF is a dual-module placement machine, with two modules performing alternating placement. Each module is standardly equipped with 17 nozzles, with a minimum spacing of 14mm between adjacent nozzles. Spacing above 14mm is freely adjustable. When the panel spacing is less than 14mm, the nozzle spacing can be adjusted by skipping one or more solder points to enable alternating placement, thereby improving production efficiency.
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