Product Category
3D SPI--ET-SPIS8080
Belongs to category:
Key words:
ETON
Product Description
Features
● Programmable Phase Modulation Profile Measurement Technology (PSLM PMP): Patented invention, the original programmable structure grating can set the grating period using software; the mechanical drive and transmission parts are eliminated, which greatly improves the accuracy and application range of the equipment, avoids mechanical wear and maintenance costs, and achieves 100% high-precision three-dimensional measurement of precision printed solder paste in SMT production lines.
● The independently developed patented synchronous structured light technology solves the shadow effect interference in the three-dimensional detection of solder paste. Combined with the RG two-dimensional light source, it perfectly handles high-contrast substrates, such as black substrates, ceramic substrates, etc. Using red, blue and green light, it can provide color 2D images;
● High-resolution image processing system: The ultra-high frame rate 5-megapixel industrial CCD camera, combined with high-end lenses, supports fast and stable detection of 0201 solder paste. It also provides a variety of different resolutions such as 13um, 16um, and 20um to meet customers' product diversity and detection speed requirements;
● Fast Gerber import and programming software, which can achieve the fastest 5-minute programming in the industry; the manual teach function facilitates users to program and test when there is no Gerber data;
● Z-axis real-time dynamic profiling: The PSLM feature provides real-time dynamic tracking of PCB warping changes, perfectly solving the warping problem of flexible circuit boards and PCBs.
● Powerful process statistical analysis function (SPC): Real-time SPC information display and complete and diverse SPC tools allow users to monitor production problems in real time and reduce defects caused by poor solder paste printing. Provide operators with strong quality control support, allowing users to see at a glance;
● The repeatability of the equipment is <<10% (4 Sigma).
Parameter
|
Model |
ET-SPIS8080 |
|
Measurement Principle |
3D White Light PSLM PMP (Programmable Grating Phase Modulation Profilometry ) |
|
Measurements |
volume，acreage，height， XY offset, shape |
|
Detection of Non-performing Types |
missing print,insufficient tin, excessive tin, bridging, offset, mal-shapes, surface contamination |
|
Lens Resolution |
4.5um/5um/6um/8um/10um/12um/15um/16um/18um/20um (optional for different camera models) |
|
Accuracy |
XY (Resolution)：10μm |
|
Repeatability |
height：≤1μm （4 Sigma）;volume/area：<1%（4 Sigma）; |
|
Gage R&R |
<<10% |
|
Inspection Speed |
0.35sec/FOV-0.5sec/FOV (determined by actual configuration) |
|
Quality of Inspection Head |
Standard 1pcs, optional 2pcs, 3pcs |
|
Mark-point Detection Time |
0.3sec/piece |
|
Maximum Detection Height |
±550um (±1200um as option) |
|
Minimum Pad Spacing |
100um (pad height is 150um pad as reference) 80um/100um/150um/200um (determined according to actual configuration) |
|
Maximum measurement height of bent PCB |
±5mm |
|
Minimum Component |
01005/03015/008004(optional) |
|
Maximum Loading PCB & Detection Size(X*Y) |
450x500mm |
|
Fixed rail setting |
Front orbit (back orbit as option) |
|
PCB Transfer Direction |
Left to right or Right to left |
|
Conveyor Width Adjustment |
manual & automatic |
|
SPC/Engineering Statistics |
Histogram；Xbar-R Chart；Xbar-S Chart；CP&CPK；%Gage Repartability Data；SPI Daily/Weekly/Monthly Reports |
|
Gerber & CAD Data Import |
support Gerber format（274x，274d）,manual Teach model)；CAD X/Y，Part No.，Package Type input) |
|
Operating System Support |
Windows 10 Professional （64 bit） |
|
Equipment Dimension and Weight |
W1000xD1150xH1530mm,965Kg |
|
Optional |
One person controls more machines、Network SPC（Software only out-line programming software, UPS continuous power supply) |
|
System |
Item |
Specifications |
|
Visual Parts |
Industrial CCD Camera |
5-megapixel |
|
3D Projection Head |
Projecting periodically changing stripes combined with a CCD camera can produce true 3D images; 3D projectors are covered by free replacement for the first ten years. |
|
|
Black and white 2D |
Standard configuration, convenient for operators to confirm defective |
|
|
Image Color 2D image |
Standard, can synthesize color 2D images, more intuitive than black and white 2D images |
|
|
Z-axis real-time lifting |
Standard configuration, hardware compensation for plate bending detection |
|
|
Mechanical parts |
Track mode |
Single Track |
|
X-Y Mechanism |
The detection head moves in the X-axis and Y-axis directions |
|
|
The substrate does not move in either the X-axis or the Y-axis direction |
||
|
Rail width adjustment method |
Automatic and manual, two modes |
|
|
PCB positioning and clamping methods |
Edge positioning and clamping |
|
|
Rail height |
900±40mm |
|
|
PCB process edge pressing width |
3mm |
|
|
Software parts |
Software language |
English |
|
Programming software |
Gerber (RS-274X、RS274D)，CAD |
|
|
Programming time |
< 5 minutes |
|
|
Program fine-tuning time |
< 5 minutes |
|
|
Line change time |
< 3 minutes |
|
|
Jigsaw Puzzle |
Easy to make panel program (including Yin-Yang panels) |
|
|
Programming mode, data input type |
SPI program can use steel mesh files, Gerber (RS 274X, RS274D format); you can also add window making program manually |
|
|
System Diagnostics |
Standard Configuration |
|
|
Ease of operation |
Very friendly interface, WINDOWS style, easy to operate |
|
|
SPC Data Collection Analysis & Process Monitoring Software |
Powerful SPC function, with complete data collection, analysis and management functions. SPC software can perform Production Trend, Xbar chart, R chart; Cp, Cpk and other related tests; can record the volume, area, height, offset and other specific quantitative data of each solder point on each PCB, and can independently output electronic spreadsheet mode reports; can perform abnormal cause statistical charts, whole board numerical images, normal distribution charts, individual component test data curve chart analysis; can also output real-time bad images and abnormal data and image storage and other functions. |
|
|
Network technology requirements |
Support TCP/IP protocol, pictures are transmitted instantly without affecting usage |
|
|
Computer Parts |
Requirements Computer type |
High-performance computers |
|
CPU |
Intel I7 |
|
|
Memory |
24 GB Memory |
|
|
hard drive capacity |
1T HDD |
|
|
Display |
24" LCD Monitor |
|
|
Input Devices |
Mouse, Keyboard |
|
|
Machine information |
Gas supply requirements |
4～6Bar |
|
power supply |
220V,10A |
|
|
Power consumption (startup/normal) |
Startup: 2.5kw / Normal operation: 2kw |
|
|
Working air pressure |
5L/min |
|
|
Ground load-bearing requirements |
450kg/㎡ |
|
|
Grounding resistance requirements |
Ground wire |
|
|
With standard SMEMA interface |
Yes, there are good and bad board output signals |
|
|
Safety protection system |
Equipped with complete safety instructions and interlocking system |
|
|
With automatic/manual detection function |
Both modes have |
|
|
Technical data |
Equipped with complete technical, operation and maintenance manuals (including electronic files) and software installation disk |
|
|
Software upgrade service |
Able to provide permanent, free, software upgrade services |
|
|
Camera barcode function and manufacturer standard MES system connection |
||
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