What are the differences between LED chip mounters and traditional chip mounters?
Published Time:
2021-08-04
Since LED mounting machines primarily serve lighting companies, the precision requirements for LED mounting machines are relatively lower compared to traditional mounting machines. However, LED mounting machines place more emphasis on speed, stability, and operability, i.e., the stability, speed, operability, and size requirements of the machine operation.
Since LED mounting machines primarily target lighting companies, the precision requirements for LED mounting machines are relatively lower compared to traditional mounting machines. However, LED mounting machines place more emphasis on speed, stability, and operability, namely the stability, speed, operability, and size requirements of machine operation.
Domestic mounting machines started several decades later than their foreign counterparts. However, these machines are mainly developed for mobile phones and other 3C fields, making them general-purpose equipment. Mounting machines for the 3C industry have high precision requirements, but LED components themselves are relatively large, making precision easier to control.
With the era of high profits in the LED industry fading, only economies of scale can maximize cost reduction and enhance competitiveness. This is why ETON Automation has expanded its production capacity against the trend during the industry downturn.
Shenzhen ETON Automation Equipment Co., Ltd., as a leading Chinese manufacturer of LED mounting machines, has been committed to the research and development and production of high-speed LED mounting machines, LED display screen mounting machines, multi-functional mounting machines, and fully automatic mounting machines. Its production capacity and stability are among the world's leading, and it has earned a good reputation and market share in the industry.
Currently, the domestic LED mounting machine market is mainly divided into two camps: one is foreign general-purpose modified machines, and the other is domestic LED mounting machines. LED boards are relatively large, while foreign general-purpose equipment is not specifically designed for the LED industry, and the maximum distance is mostly only 405*450. A 0.6-meter light tube cannot be mounted at once. Although some companies can expand the range to 405*600 through modification, the currently common 1.2-meter LED fluorescent tubes still need to be assembled in sections, that is, first mount 0.6 meters, then take it out, turn it around, and then mount it again. Because manual operation is involved, the efficiency will be significantly reduced.
In addition, the speed of most modified foreign general-purpose equipment can only hover around 8000-15000 points/hour. To save money, many packaging companies even choose second-hand foreign general-purpose modified equipment. Although the price is low, this equipment is itself an outdated product from abroad. Professional equipment engineers must be hired for use, and parts often need to be replaced, so the cost will increase unpredictably. At the same time, this batch of equipment has lower efficiency and is prone to problems such as poor precision. ETON Automation's LED mounting machine is professionally designed for the LED industry, can directly mount 1.2-meter light tubes, or even 1.5-meter light tubes, and its production capacity can reach 150,000 points/hour.
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